Electrical Control Panels
Design, Manufacturer and Build
We provide a wide range of electrical control panels, motor control centres and industrial control panels to multiple industries. All panels comply with relevant standards and certifications. They can be simple single pump controllers through to extensive multiple bespoke solutions. They are all designed, engineered and manufactured in accordance with ISO 9001 accreditation.
Motor control centre, electrical and control panels
We provide three approaches to electrical panel design:
Off the shelf solutions
Standard
Standard design is where the panel provides control for a set application and the user requirements are fixed. It can be a simple pump installation. Once the design is developed and completed, the panels can be built quickly and cost effectively. Check our online shop for small control panels ‘Ready-to-Go’
Off the shelf solutions
Modular
Modular design provides a highly efficient solution for applications where technology or user requirements are likely to change, allowing functional units to be replaced or resized-reconfigured for equipment updates or change of use.
Unique solutions
Bespoke
We can design, manufacture, install and commission bespoke one-off solutions for very specific requirements, where space restrictions, complex plant room layouts or equipment considerations call for non-standard sizes or configuration.
Total Automated Solutions design engineers will assess and gain a full understanding of the customer’s requirements by in depth communication, site surveys and User Requirement Specification (URS) documentation, balanced with the standards we apply. For example, the design process will take into consideration:
User Requirement Specification
Hardwired or PLC controlled
Control philosophy
Local/In house specifications
Operating environment
Budget
Standards we apply
CE/UKCA
EN60204-1:2018 (machine safety standards)
EN61439 (low voltage switch gear standards)
DNV
Electrical Control Panels
Technologies / Standards
Total Automated Solutions design and engineering team have a wealth of experience implementing solutions to all relevant standards. They are ready to work with you whether you require a simple control panel built and designed to your exact specifications or a complex, bespoke Motor Control Centres (MCC) & Instrumentation Control and Automation (ICA) suite of cabinets.
We are a specialist electrical control panel manufacturer, using high quality components from trusted, reliable manufacturers. Our team of experienced industrial control panel builders can handle just about any size/type of customised control and automation panels, from conceptual design, through to final commissioning across a host of industries and applications.
Adding value to the process, we will partner with you in the control panel design, build, manufacture, product testing and certification of your industrial automation controls and systems, thus, always keeping you in the loop and ensuring robust, resilient, fit for purpose solutions of the highest standards.
We also have vast experience in the lifelong support of your electrical panels. We offer a regular maintenance programme to ensure that all the various components including switchgear controls, circuit breakers and other components are working at peak efficiency.
Since founding Total Automated Solutions our design process has been continuously improved and refined to provide our customers with, what we consider to be, the best control panels for their requirements.
Specialist electrical control panel manufacturers
Industrial Control Panels
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Water and Wastewater processing
Food and Beverage
Chemical handling
Nuclear
Defence
Extraction
Renewables
Rubber
Marine
Materials handling
Control panels services
Pharmaceutical
Aggregates
Textiles
Paper
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PLC/HMI software
SCADA systems software
Process & machine control panels and systems
Electrical control panels
Motor control centres and distribution boards
Machine safety systems
Electrical installations
Electrical and software commissioning
Project management
FAT, commissioning, SAT, training, handover, support and maintenance
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Intelligent and conventional designs
Compliant with BS EN 61439
CE/UKCA marked
EMC compliant
Forms 1 to 4
Types 2 to 7
Current ratings 125A to 6300A
Ingress protection to IP65
Front and rear access
Top and bottom cable entry
Configurations – straight/in-line, back-to-back, “L” and “U” shape
Construction - fully welded bespoke or welded frame modular in mild steel, and stainless steel
Paint – powder coating in RAL and BS colours
Fuse and circuit breaker configurations
Touchscreen HMI
Harmonic filtration system